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Electronic Component Footprints

Friday, January 18th, 2008 by Nigel Jones

As well as writing code and designing hardware, I also do PCB layout. I started doing this after I discovered it was often faster for me to layout a board myself than to try and convey all my requirements to a board layout person. If you’ve ever done PCB layout, you’ll know that getting information about a device’s footprint is a real pain. What you may not know is that this is a major source of errors on printed circuit boards, resulting in costly board re-spins and project delays. These errors come about for several reasons.

  1. Getting the information. Many manufacturers include packaging information directly into the parts data sheet. Other manufacturers (TI being a principal offender) instead just cite a packaging part number and say something contrite like “See our website for the latest information”. One is then forced into searching a gigantic web site to discover that packaging style WP8 is what the rest of the world calls SO8. I don’t mind them decoupling the packaging information from the part data sheet. I just wish they’d get with the program and discover something called Hyper-linking (it’s only been around since the 1960s).
  2. Footprints are usually dimensioned as if they were a mechanical part. By this I mean that the drawing is usually rendered like most mechanical parts. Unfortunately, the layout package I use (and I suspect most of the others) treats a footprint as an electrical component. This results in all the pads being on an X-Y grid, with pin 1 usually being at (0,0). What this usually means is that one has to spend time performing a series of elementary trigonometric calculations in order to work out where to place the pads exactly. As you may imagine, this is a major source of error in footprint creation. The frustrating thing for me is that for the mechanical person providing the footprint information, it would be trivial to have their CAD system generate the information in a way that is directly usable.
  3. Many suppliers of mechanical components now offer solid models of their parts on their websites. Typically the models are offered in a number of formats (ProEngineer, Solid Works etc). Thus, if I’m using say a valve from this supplier, I don’t have to create the model. I just download it and incorporate it into my working drawing. Why then do suppliers of electronic components not do the same thing for part footprints? I suspect the answer is that no one ever selected a part to use in a design because it made the layout person’s job easier.
  4. Lastly, you may be unaware that the footprint for a surface mount part differs depending on whether it is to be reflow soldered or wave-soldered. Some companies (mainly in Europe) supply both footprints. Too many however simply supply the reflow footprint and leave it up to the lowly layout person to try and work out what the footprint should be for wave soldering.

So what’s the point of this screed? Well, our industry is all about getting products to market as soon as possible at the lowest possible cost. Component manufacturers could help their customers (which in turn would help them) achieve this goal by simply providing information that removed the footprint bottleneck.

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